Personal tools
Skip to content. Skip to navigation

dnipro

Sections
You are here: Home FIRST STAGE (2000-2005) Information & Publications Other Reports Technical and Economic Assessment of Environmental Mitigation Measures. Mozyrsky Refinery
Document Actions

Technical and Economic Assessment of Environmental Mitigation Measures. Mozyrsky Refinery

Note: Return to reference manual view.

Introduction

The “Technical and Economic Assessment of Environmental Mitigation Measures for Selected Sources of Pollution Dnieper River Basin” was prepared by UNIDO’s Dnieper River Basin Project Team comprising International Experts of SNC-Lavalin Engineers & Constructors (SLE&C) and National Experts from each riparian nation (Belarus, Russia and Ukraine). Four facilities which are significant sources of pollution in the basin were selected for this assessment. They represented both municipal (wastewater treatment plants) and industrial sectors (petroleum refinery and an aluminium smelter). The work reported herein relies on the findings of the previous project, known as Identification and Analysis of Sources of Pollution (Hot Spots) in the Dnieper River Basin Strategic Action Plan (SAP), which had the following sequential objectives - providing a methodology for the identification and prioritization of the most significant sources of pollution based on their impacts and characteristics; - identifying mitigations measures for a short list of the most significant sources of pollution (approximately 20 Hot Spots); - preparing an economic and technical assessment report on the mitigation measures; - summarizing the project in National and Regional Action Plans. The original project relied on information provided by government agencies and their related institutes. National Experts were selected from these organizations to implement the methodology developed based on information they had available. Based on the impacts identified from regulatory records, mitigation measures are intended to be proposed under the original project. The work described herein is based on the findings of this project, but takes the evaluation further, by focussing on a more narrow scope (four facilities) with a greater level of detail. The information used in the assessment came from the original sources but also from the subject enterprises themselves, including information gathered during the site reconnaissance phase of the program. Based on the information obtained at the enterprises under assessment, the mitigation measures originally reported in the National Pollution Reports were re-evaluated and updated accordingly. The updated mitigation measures were subject to a preliminary technical and economic assessment.

Project Objective

1.1. Project Objective

 

The objective of the technical and economic assessment (commonly referred to as the second phase of the UNIDO project for Identification and Analysis of Sources of Pollution (Hot Spot) was to conduct detailed evaluations of the mitigation measures a selected number of Hot Spots.  These evaluations will comprise technical and preliminary economic assessments and will focus on four facilities, two in Ukraine and one each in Russia and Belarus. 

 

To anchor our approach in undertaking these technical and economic assessments, the following project objectives will be observed:

- Reduce pollution in the Dnieper river (and the Black Sea basin);

- Reduce wastage of water through demand-side management program;

- Reduce energy use and operating costs;

- Improve the quality and reliability of water and waste-water services;

- Identification of economically-efficient pollution control technologies;

- Enhance Operations (Industries or Vodokanal) financial and operational performance;

- Identification of innovative partnership opportunities to achieve reduction and control objectives.

Scope of Work

1.2. Scope of Work

 

The scope of work is largely defined by the title of the project.  The Project Team, comprising International and National Experts who participated in Phase 1 of the UNIDO Project, examined four facilities selected by the National Committee of each riparian nation.  The focus of the work at each facility was the assessment of the mitigation measures planned for implementation (pending funding and other variables).  The assessment would comprise a technical evaluation and an economic evaluation.  The assessment was made in the context of the facility as a whole, thus information respecting the general condition from the perspective of environmental condition, health and safety liabilities, financial situation, economic viability and others.  Four enterprises were subject to assessment which comprised an initial information session followed by a site inspection including interviews with site technical, managerial and financial personnel. 

 

Despite the general nature of the information gathered, the focus of the assessment was proposed mitigation measures identified by site operators.  The level of detail of information respecting the mitigation measures varied from detailed to conceptual depending upon the priority of the project for the respective facilities.   

Methodolgy

In order to meet the project objectives, the following project components were undertaken:

Initiation Phase

1.3.1. Initiation Phase

 

The four sites subject to the assessment were to be selected from amongst the facilities which rated as the highest priorities as sources of pollution from the first phase of UNIDO’s projects in the Dnieper River Basin.  Thus, the information collected from the original project respecting the top 20 sites was examined.  A background document search and review of information related to similar treatment facilities (wastewater treatment plants - “Vodokanals”; and industrial enterprises) was conducted.  

Preparation of questionnaires for the candidate sites to obtain overall information regarding the facility such as site plans (general overview), a listing of processes, buildings, storage vessels as well as general production values (raw material and product quantification).

Preliminary Meeting with Hot Spot Representatives

1.3.2. Preliminary Meeting with Hot Spot Representatives

In order to introduce the representatives of the facilities that were the highest priority sources of pollution identified in the Phase 1 project to the subsequent phase and describe the benefits of participation to them, a preliminary meeting was held at Yalta in October, 2002 (designated “Mission 1”).  Discussions with facility personnel were undertaken with respect to the assessment process, data needs and the goals of subsequent work to obtain funding for implementation of mitigation measure.  Facility personnel described their facilities as well as potential mitigation measures that could require funding.  During the meeting, an brief audit questionnaire was distributed. 

Selection of Sites for Audit

1.3.3. Selection of Sites for Audit

 

The selection of the four facilities to be assessed was made by the National Committees after consultation with UNIDO, the National Experts, the SLE&C Assessment Team and primary local stakeholders. The selection was to be based on the following  criteria:

- Environmental impacts on local, national and transboundary waters.

- Scoring in prioritization exercise.

- Possibility of successful implementation of measures and investment possibilities. 

- Cooperation of Candidate Enterprise (based on  response to Questionnaire).

 

It deemed desirable to have a representative selection of facilities that would reflect the Hot Spots throughout the basin.    

 

Preparation of Audits and Assessment Protocols

1.3.4. Preparation of Audits and Assessment Protocols

 

The information required for background information could be broken down into the following six elements:

 

Pollution Characteristics:  Examine raw materials, processes and products to identify potential contaminants to air, water and land.  Review results of laboratory analysis of samples of wastewater effluents, solid waste, ambient air or air emissions (i.e. from stack testing).  If data is not available, compare to similar process in the same industry.

 

Operational Efficiency:  This element will be assessed by examining such data as age of technology; comparison with state-of-the-art technologies; efficiency of use of raw materials; energy consumption; water consumption; proportion of wastes produced (solid, wastewater and air emissions); down-time (planned and unplanned); and staff utilization.

 

Occupational Health & Safety Requirements:  The requirements for and the impact of the mitigation measure on occupational health and safety will be assessed.   

 

Impact Assessments:  Any reports or work identifying or characterizing the impact of the facility on human health (workers and the surrounding community) and on the environment (nearby and long range impacts) will be reviewed and summarized.  If such materials are not available for review, we will examine the potential for such impacts. Contributions to global issues such as greenhouse gas emissions and the release of ozone-depleting substances will also be assessed.

 

Economic benefits: Economic impact of environmental damages will be assessed.

 

Improvement Program:  Any process changes, new equipment or controls the facility proposes will be assessed.  The auditors will propose and cost their own mitigation measures, and develop a final range of cost estimates for total project costs. 

Mission 2 – Site Audits of Four Facilities

1.3.5. Mission 2 – Site Audits of Four Facilities

 

Mission 2 was the primary information gathering part of the work.  It commenced with an initiation meeting with UNIDO and UNDP representatives and the National Experts in Kiev.  This meeting was to finalize the approach, discuss the site visits and plan the balance of the work.  Upon arrival at the sites, the Project Assessment Team comprising three international expert (Project Coordinator, Pollution Control Expert and Economist) and two National Experts from the respective countries where the facility was located (Pollution Control Expert and Economist) met with key facility personnel and local regulators.

 

The site reconnaissance usually comprised an opening meeting with all participants, followed by a general facility tour.  After this was complete, the team split up with pollution control experts meeting with their counterparts and economists meeting with theirs.  At the end of the reconnaissance there was often a closing meeting with all in attendance.

General Description

At the Mozyr Refinery, wastewater from both the plant and the surrounding residential communities and their associated businesses are treated at the on-site facility. Thus the wastewater treatment plant has been designed for both industrial wastewater and residential/ municipal sanitary wastewater.

General Description of the Refinery

5.1. General Description of the Refinery

 

The object of the assessment in Belarus is the publicly owned joint-stock company “Mozyrsky Petroleum Refinery “.  The facility, located in the Southern Belarus in Gomel Oblast, produces petroleum products $372.2 million US dollars annually.  Mozyrsky petroleum refinery belongs to the system of enterprises of Mikhalkovsky industrial centre, which also includes industrial complex “Etalon”, a heat station, enterprise “Mozyrnefteprodukt”, industrial enterprises.  This complex is remote from the city of Mozyr and surrounding communities, but is linked by a road network and a tram line for workers. 

 

Mozyrsky petroleum refinery was commissioned in January 1975.   The two principal technological complexes, LK-6U, include installations, which are responsible for oil distillation, refining of clear fractions of oil and manufacture of commercial grade fuel: motor petrol, jet engine fuel and diesel oil, as well as liquefied gases and fuel oil.  During the first year of operation facilities for MEA regeneration, elemental sulfur manufacture and vacuum block for bitumen fabrication were commissioned.  When both of the LK-6U complexes were in operation the total productive capacity of the refinery reached 16 million tones of oil per year.

 

The “Parex” facilities for the production of n-paraffins (raw materials for nutrient yeast plant) were constructed in eighties and after a 10 year production run, were shutdown due to the gradual shutdown of nutrient yeast production plants.

 

Reconstruction of Mozyrsky petroleum refinery commenced in the nineties.  The light hydrocracking of vacuum gas-oil was was recommissioned in 1994 which increased the output of light oil-products by 2%.  The third stage of reconstruction included commissioning a viscosity breaking unit, designed for the production of standard fuel oil out of vacuum distillate from black oil.  After the setting in operation the viscosity breaking unit in March 2003 the depth of oil refining has been increased by 8.8%.  The fourth stage of reconstruction comprises the construction of a conversion unit under the UOP license.  The technology of the process enables to use the mixture of hydrofined vacuum gas-oil of West-Siberian oils and mazut of Belarus oil.  This ensures that the depth of oil refining will reach 78%.  At present the installation works are in process, the startup of the conversion unit is scheduled for the fourth quarter of 2003.

 

In accordance with Mozyrsky petroleum refinery development programme the following technological units are planned to be installed by 2008: alkylation unit, selective hydrogenation, isomerization, separation of benzol concentrate and production of benzol units.  According to the programme it is scheduled to build the complex of dearomatization and deparaffination of diesel fuel and the unit of hydrogen production.  In December 2002 the experimental block of the separation of benzol concentrate from catalyst of reforming was put into operation.  The work on the reconstruction of sections 100 and 400 of the complex LK-6U No.1 is going on.

 

Since 2000, the refinery has been compliant with the ISO 9001 quality standard (the certification body is TUF CERT, Germany).  At present the specialists completed the development of documentation of the system of quality control ISО 9001: 2000.  In 2000 Mozyrsky petroleum refinery was awarded the Government prize for quality. 

The following products of Mozyrsky petroleum refinery were included in the “list of the best commodities of the Republic of Belarus”:

- diesel fuel DLECH with the content of sulfur below 0.005%;

- heating oil for domestic purposes with the content of sulfur below 0.035%.

 

These fuel products meet the requirements of the world market and are the primary export products of the refinery.  At the end of 2002 the refinery produced the pilot batch of diesel fuel with ultralow content of sulfur – below 0.001% and the improved solidifying characteristics, which meets the requirements of the perspective European standards.  In September 2003 Mozyrsky petroleum refinery has obtained Environmental Certificates for the environmental management system in compliance with MS ISO 14001 and STB ISO 14001.

 

Today Mozyrsky petroleum refinery is the developing enterprise of fuel industry, it’s production capacity is 8 million tones of oil per year and the depth of oil-refining is 70.53%.

 

Residential Service Population:  The wastewater treatment facility at the refinery receives and treats sanitary wastewater from nearby communities including the City of Mozyr (population of  108,000 in 2001) and the Town of Kalinkovich (population of 42,000 in 2001).  The proportion of the total residential population serviced by the sewage system is 80% (120,000 people).

 

Treatment Systems, Wastewater:  The waste treatment facilities have been in operation since 1974.  The planned production capacity of the wastewater treatment plant is 80,000 m3/day.  The waste treatment facilities includes the following treatment lines:

 

- combined two-stage biological purification and after-purification of industrial and communal-faecal wastewater from the Mozyr Refinery;

- one-stage biological purification of sanitary wastewaters from the towns of Mozyr and Kalinkovichy.

 

The total volume of wastewater processed by waste treatment facilities is 58,000 m3/day which is 72,5% of potential carrying capacity of this complex.  During June 2002 waste treatment facilities of Mozyr refinery processed 1,271,664 m3 of residential wastewater and 515,300m3 of industrial and storm water.

 

The flow rate of industrial effluents arriving at Lines 1 and 2 at a mixing chamber equipped with a flowmeter of “Sapfir” type.  The volume of sanitary wastewaters is measured in Venturi flume located in front of a mixing chamber.

 

Technological process at waste treatment facilities provides for purification of three technological flows of waste eater:

 

Line 1:  This treatment line is designed for treatment of industrial wastewater and stormwater from the refinery.  These wastewater streams are polluted with the following:

- petroleum products (up to 2500 mg/l):  generally light oil products,

- suspended solids (up to 100-130 mg/l),

- organic compounds (BOD5 up to a range of 100-160 mg/l; BOD20 up to a range of 200-260 mg/l; COD up to a range of 250-500 mg/l),

- phosphates (P) up to 0.5 mg/l; and,

- pH values up to 9.0.

 

The volume of wastewater collected and treated are:

 

 industrial process flows including contaminated stormwater: 13,981 m3/d;

 sanitary sewage (of total collected): about 10,000 m3/d;

Note: volume of sanitary sewage produced by the refinery is: about 1,759 m3/d.

 

Line 1 comprises the following mechanical treatment systems:

- screening of stormwater flows (manually cleaned bar racks)

- grit chambers: 2 units with a diameter of 6m and a treatment rate of 193 l/sec;

- oil/water separators (API-type): 4 sections with a length of 33 m, a width of 5.88 m and a height of 2 m;

- primary sedimentation tanks: 2 units with a total capacity of 4380m3;

- flotation units – 4 units with a treatment capacity of 300m3/h each.

 

After the flotation units wastewater of Line 1 is delivered to the mixing chamber located in front of a complex of two-stage biological treatment system (aeration tanks). Preliminary treated industrial effluents of Line 2 (about 7,000 m3/day) and a part of the volume of sanitary wastewater from Line 3 (about 10,000 m3/day) are delivered to the same chamber for treatment).

 

The two-stage biological purification of industrial effluents of Mozyr Refinery includes the following installations:

- first stage aeration tanks:  2 sections of three-corridor aeration tank, each corridor having a length of 42 m, a width of 6 m and height of 5 m giving a capacity of 7,560 m3;

- secondary clarifiers: 2 units with a diameter of 24 m and a cumulative volume 2,800m3 in the precipitation zone;

- second stage aeration tanks:  4 sections of three-corridor aeration tank, each corridor having a length of 42 m, a width of 6 m and height of 5 m giving a capacity of 15,120 m3;

- final clarifiers: 4 units with a diameter of 24 m and a cumulative volume of 5,600m3 in the precipitation zone.

 

After two-stage biological purification the combined wastewater enters a series of lagoons for polishing by aeration.  The tertiary treatment comprises five  possible cascades of three and four-step lagoons with a cumulative capacity of 350,000 m3/day.

 

 

Line 2: This treatment line is designed for treatment of emulsified chemically contaminated waste-waters with the following characteristics:

- oil products (up to 5000 mg/l): generally heavy oils;

- organic pollutants (BOD5 up to a range of 150-200 mg/l; BODcompl. up to a range of 200-300 mg/l; COD up to a range of 400-600 mg/l);

- suspended solids (up to 200 mg/l);

- non-organic substances (chlorides – 300-400 mg/l);

- sulphfates - up to 150 mg/l, sulfides – up to 100 mg/l;

- ammonia nitrogen (N) – up to 30 mg/l;

- phosphates (P) – up to 0.5 mg/l; and,

- pH about 9.0.

 

Wastewater treated in Line 2 comprises approximately 7,000 m3/day which is about 30% of total discharge from the refinery.  It is subject to mechanical treatment according to the scheme similar to approach as Line 1.  The facilities include:

- grit chambers: new American designed system:  2 units with a diameter of 6 m and a treatment capacity of 193 l/sec;

- oil/water separators:  new American designed system:  4 sections with a length of 33 m, with a width of 5.88 m, and a height of 2 m and a capacity of 1,584 m3; uses a;

- clarifiers: 2 units with a diameter of 30 m and a total capacity of 4,380 m3;

- flotation units: 4 units with a diameter 9 m and a capacity is 380 m3.

 

After the flotation units wastewater from Line 2 is delivered to a mixing chamber for two-stage biological treatment as previously described.

 

The old API-type oil water separator remains in place but has been stripped of removable equipment and partially dismantled. 

 

 

Line 3: This treatment line is designed for treatment of sanitary wastewater from the refinery, other local industrial enterprises, as well as the communities of Mozyr and Kalinkovichy.  Wastewater is pumped from the communities and enterprises by pressure conduits at a rate of 42000 m3/day.  From the conduits, wastewater enters an inlet chamber and then to the following installations:

- grit chambers: 4 units with diameters of 6 m;

- primary clarifiers: 4 units with diameters of 24 m and a total capacity of 5,600 m3;

- aeration tanks: 2 sections of three-corridor aeration tanks with a length of 60 m, width of 6 m and a height of 5 m giving a total volume of 1,080 m3);

- final clarifiers: 4 units with diameters of 24 m and a total capacity of 5,600m3.

 

A new Ultraviolet light disinfection system was recently commissioned, replacing the old chlorination system.  The system destroys pathogens in effluent from Line 3.  Although the system is operational, some additional work is still required to complete the commissioning. 

 

After passing through the plant, treated wastewater is discharged through two manifolds:

- Manifold No. 1 (manifold of the refinery):  26,000 m3/day);

- Manifold No. 2 (former manifold of the plant of nutrient yeast, treated discharges of the towns of Mozyr and Kalinkovichy:  32,000m3/day). 

 

Both manifolds discharge to the Pripiat River.   

 

Treatment Systems, Sludge:  Sludge from each stage of all the treatment lines (primary, secondary, tertiary) are sent to a sludge dewatering facility with three Ukrainian-built centrifuges.  The centrifuges were installed in 1999 but have not met design requirements.  The amount of recovered sludge is less than anticipated.  Sludge waters are then pumped to sludge ponds for settling.  Of the three sludge ponds delegated, one is full, another partially full and one is not in use.  Facility personnel consider the sludge ponds too full and are concerned that an overflow could occur in a heavy rain event. 

 

Other Facilities:  The large complex has numerous ancillary facilities including offices, workshops, garages and other structures.  An on-site laboratory provides process and quality control by analyzing key effluent characteristics.  The activated sludge plants are controlled by manual sampling and analysis. All analytical analyses are carried out in the on-site laboratory at the wastewater treatment facilities.  Effluents are sampled and analyzed for:

- pH value

- ammonia nitrogen

- nitrite nitrogen

- oil products

- sulfates

- chlorides

- phosphates

- dissolved solids

- suspended solids

- biological oxygen demand (BOD)

- chemical oxygen demand (COD)

- phenols

- dissolved oxygen

- sulfides

- copper

- chromium

- nickel

- zinc

- iron

- synthetic surface active substances

 

The treated effluents discharged to the Pripyat River are monitored on regular intervals.

Impact on Water Quality

5.2. Impact on Water Quality

 

Plant personnel provided discharge limits and average measured values from each of the two effluent sources summarized in the table below.

 

Table 5.2.1. Effluent Characteristics from Mozyr Refinery

 

Parameter

Maximum Permissible Concentration (mg/l)*

Actual Concentration: Discharge 1  (mg/l)

Actual Concentration: Discharge 2 (mg/l)

РН

6.5-9.0/6.5-9.0

7.5 – 8.5

7.5 – 8.5

Suspended solids

30

15.183

16.429

BOD5

8.5

3.58

3.329

COD

70

34.868

35.803

Mineral composition

640

450.45

448.686

Chlorides

160

94.482

94.787

Sulphates

180

62.037

54.664

Ammonia nitrogen

5.0

1.743

2.074

Nitrite nitrogen

1.0

0.087

0.109

Nitrate nitrogen

16.0

10.622

8.626

Phosphates ( Р)

2.6

1.243

1.38

Sulfides

0.2

0.043

0.04

Phenols (volatile)

0.1

0.019

0.018

Oil products

Discharge 1:  0.3

Discharge 2:  1.0

0.157

0.163

Synthetic surface active substances

0.5

0.193

0.159

Iron

1.0

0.299

0.302

Copper

0.05

0.009

0.007

Nickel

0.05

0.011

0.01

Chromium (total)

0.03

0.005

0.003

Zinc

0.5

0.044

0.033

 

Note: * – from permit for special water use

 

Although the data reported above shows the discharges from the facility are compliance from the perspective of average concentrations, Facility Personnel are concerned with the concentrations of nitrogen compounds, suspended solids, BOD and oil products.

 

The impact of the discharge points on the river is summarized in the table below.  The concentrations shown were taken from eight samples at each sampling point. 

 

Table 5.2.2. Results of analysis of water of the Pripiat River for March 2002

 

Parameter

Upstream the discharge No.1

Downstream the discharge No.1

Difference

Upstream the discharge No.2

Downstream the discharge No.2

Difference

РН

8

8.1

1.24%

8

8.1

1.24%

COD

35.25

32.04

-9.54%

33.45

33.64

0.57%

BOD5

2.36

2.34

-0.85%

2.43

1.31

-59.89%

Phenols

0.002

0.002

0.00%

0.002

0.002

0.00%

Sulfides

0.018

0.015

-18.18%

0.018

0.015

-18.18%

Sulphates

22.9

22.9

0.00%

22.9

22.9

0.00%

Phosphorus of Phosphates

0.01

0.01

0.00%

0.01

0.01

0.00%

Ammonia nitrogen

0.61

0.77

23.19%

0.63

0.8

23.78%

Chlorides

17.65

19.42

9.55%

17.6

19.4

9.73%

Nitrate nitrogen

1.2

1.5

22.22%

1.3

1.6

20.69%

Nitrite nitrogen

0.006

0.006

0.00%

0.006

0.006

0.00%

Dissolved oxygen

10.88

10.62

-2.42%

11.09

11.63

4.75%

Suspended solids

13.8

14.2

2.86%

14.4

15

4.08%

Petroleum products

0.04

0.06

40.00%

0.05

0.07

33.33%

Surfactants

0.03

0.04

28.57%

0.03

0.04

28.57%

Copper

0.004

0.005

22.22%

0.004

0.004

0.00%

Chromium

0.001

0.002

66.67%

0.001

0.001

0.00%

Nickel

0.002

0.002

0.00%

0.001

0.002

66.67%

Iron

0.595

0.602

1.17%

0.62

0.623

0.48%

Zinc

0.005

0.006

18.18%

0.003

0.003

0.00%

Those parameters of particular concern, nitrogen compounds, petroleum products and surfactants, are highlighted and should a marked increase (greater than 20%) from upstream and downstream samples. 

 

Impact on Biodiversity

5.3. Impact on Biodiversity

 

The Pripiat River passes through the Mozyr Hills near the City of Mozyr.  In the vicinity of Mozyr, the shore of the river has a high steep bank with lands of high elevation undercut by the river.  The width of the floodplain on this side of the river is limited to  a few tens of meters.

 

The National Landscape Reserve, Mozyrskiye Yary, is located in the vicinity of the refinery.  Effluents from the refinery as well as storm water from the Town of Mozyr do not have an adverse impact on the reserve.  Within a 15 km area upstream of Mozyr, the floodplain of the Pripiat River is wide (up to 2 and more kilometres) with numerous former river-beds, meadows overgrown with shrubs.  Within 15 km downstream wastewater outfall from the treatment facilities of the Mozyr Petroleum Plant, the floodplains are one to two km wide and often water-logged.  Vegetative cover of regularly flooded areas is representative of wet meadows, shrub lands and wetlands.  Higher elevations in the floodplain comprise sand banks that are flooded sporadically (only in the years of extremely high water). In such areas, vegetative cover is representative of meadows and willow bush. 

 

The control and protection of fish resources is carried out by the Fisheries  Inspection Department of Mozy Rayon, which serves the whole Pripiat River and its tributaries in the territory of Gomel Oblast.  They record the fishing methods utitlized as well as the characteristics of the fish catches (structure of species, age and size groups) using  the same procedures as the Fisheries Inspection Department of the Gomel Oblast.

 

Ichthyological fauna of the Pripiat River in the Rayon of the City of Mozyr is represented by 34 fish species. The main local food fish species are as follows: bream, pike, pike-pearch, chub, cat-fish, sazan, roach, perch, tench, ide.  Approximately 30 years ago fish catches in the area of Mozyr City contained Russian sturgeon, sterlet and Dnipro barbel, although these species have since vanished.

 

Commercial fishing is carried out by eight brigades of fishermen, who lease a 200 km section of the Pripiat River including the area downstream and upstream of the Hot Spot.  In comparison with 1990 data, fish catches have been reduced by 25-30% in the present day.  This is indicative of the general deterioration of the fish stocks. The share of non-professional catch of fish comprises approximately 40% of commercial fish catch.  This is much less than in the Gomel area, do to the smaller population in the Town of Mozyr.

 

Fish fry surveys are not carried out by regulators due to insufficient staff in Fisheries Inspection Department.  Fishing enterprises  carry out fish fry surveys themselves.  Results of fish fry surveys, both upstream and downstream of Mozyr, were published in 1997 as follows:

Number of young fish upstream Mozyr – 1147 pieces/hectare;

Number of young fish upstream Mozyr – 603 pieces/hectare;

Biomass of young fish upstream Mozyr – 7.4 kg/hectare;

Biomass of young fish downstream Mozyr – 6.5 kg/hectare.

 

Consequently, this data indicates that the wastewater effluents of the Town of Mozyr, including the Mozyrsky Petroleum Refinery taken as a whole, has had an adverse impact.  This is expressed in the reduction of number and average weight of young fish.  It would be logical to assume that this may be a result of inadequate treatment of wastewater.  The data does not allow the separation of impacts of the refinery verses impacts from the town. 

 

There are spawning areas both upstream and downstream the Hot Spot, however these spawning areas may or may not be used depending on water levels during spawning season.  The primary spawning areas are wide sections of the floodplains of the Pripiat River and its tributaries where water levels are low.  This often includes former river-beds.  At Mozyr, the river passes through hills, therefore, spawning areas are not in the immediate vicinity of the town but tend to be located in flat sections of the floodplains located upstream and downstream of Mozyr.

 

There are five over-wintering pools in the Pripiat River within 15 km (upstream and downstream)  of Mozyr and the wastewater outfall from the Mozyr Petroleum Refinery.

No recorded mass fish kills caused by wastewater effluents from  treatment facilities of Mozyr Petroleum Plant have occurred.

Economic Situation

The MPR is in a unique position – it is one of the major industries in Belarus, and it is essentially the water utility for two urban centres. The Refinery with its move to a Joint Stock Company has been diligent in modernizing its facility with the injection of capital, and its associated ISO certifications. The Plant does have an environmental policy, which makes it unique among numerous facilities reviewed under the Dnieper River Basin SAP. While many processes have been modernized, the Plant still discharges, through its Refinery and water treatment operations, a range of contaminants to the water course. This part of the Basin is in an environmentally sensitive swamp area that is a significant recharge area for the main River stream. Based on preliminary screening of Hot Spots on economic criteria for Phase 1, among candidate sites in Belarus, Among the candidate sites evaluated, based on the economics screening methodology, MPR was determined to: - Have an average cost of treatment for drinking water higher than the national average cost of treatment of drinking water. - Rank 5th in required level investment to meet EU water standards. - Based on Macroeconomic criteria, make a substantial contribution to the national economy in terms of export and foreign exchange earning ability and a major regional employer; and - Makes a substantial contribution to regional industrial employment. The Mozyr Petroleum Refinery can lay claim to the following (as identified from their promotional materials). - 25 years on the market of petroleum products with motor gasolines, jet, diesel and fuel oil and oil bitumen. - Motor fuels with improved environmental characteristics. - 6 years of operation in the composition of the first Russian-Belarussian Oil-and-Gas Company “Slavneft”. Main shareholders of Joint Stock Company “Mozyr Oil Refinery” are: - The Government of the Republic of Belarus – 42,7% of shares - Oil-and-Gas Company “Slavneft” – 42,5% of shares - Employees of the Oil Refinery – 14,5% of shares - Location of the Oil Refinery and railway communications allows to deliver petroleum products to any point of the Republic of Belarus within 4 days. - Convenient geographical location of the Oil Refinery, proximity to oil and products pipelines, a branched network of railway and motor highways make our products accessible to the customers in Russia, Ukraine, Moldova, Hungary, Romania, Poland, Slovakia, the Czech Republic, Latvia, Lithuania. - Continuous improvement of processes and products improves the quality of products as demanded by the world market and the laws on environmental protection. The infusion of capital from Slavneft has proved vital in modernizing the facility. Beyond modernizing the facility and the adoption of cleaner production technology, the plan is more competitive in the international market and is quite professional in its sales and marketing efforts. In discussions with plant staff, it was learned that the plant has a website (in English: www.mnpz.by/en) and that there is an international sales force. Mozyr Oil Refinery is located in the south of the Republic of Belarus in Gomel Region. Traditional markets for the Refinery were the northern provinces of Ukraine, western provinces of Russia and the south of Belarus, Poland and the Czech Republic (please see map). EXPORT MARKETS Russia Ukraine Moldova Romania Slovakia Poland Latvia Lithuania Estonia Hungary Czech Republic Petroleum products are shipped to East-European customers (table above) by pipeline. The crude oil arrives at the Refinery via two oil pipelines: the Russian crude oil via the oil pipeline “Druzhba” and the Belarussian crude from the Rechitsa deposits. In addition, the refinery accepts hydrocarbon-containing raw materials by railway. The products of Mozyr Oil Refinery are noted for their high quality: - Low content of sulphur compounds in jet and diesel fuels; - Absence of tetraethyl lead in motive fuel (gasoline); - High calorific value of fuel oils. A full list of products are identified in the table below. PRODUCTION OF J.S.C. “MOZYR OIL REFINERY” FUELS - Automotive fuel (gasoline) - Jet fuel - Diesel fuel - Fuel oil - Heating oil OIL ASPHALTS - Road asphalts - Roofing asphalts - Building asphalts GASES - Household fuel gases - Normal butane fraction OTHER PRODUCTS - Vacuum gasoil - Hydrotreated vacuum gasoil - Technical sulphur - Burning oil - Gasoline – feedstock for pyrolysis - Aromatics concentrate In 1994, the central plant’s laboratory was accredited for undertaking certification testing of products, used and produced during oil processing. In 1995 the Refinery along with BelOGP certified the main types of products: fuels and bitumen. With its low production costs, favourable market situation (great demand for heating oil at local markets) and convenient geographical location regarding export sales markets, staff have indicated that the financial situation of the Refinery is stable. Over recent years, the necessary introduction into the world market subjected the organization to the effects of crude oil demands and price increases and required a more economical and effective processing approach. An increase of oil refining depth (maximization of raw material usage) is a prerequisite for the profitable work of the enterprise. As indicated by Plant staff, little analysis has been conducted on the environmental benefits of new processes, however, they indicated that they are committed to the deploying the cleanest possible technologies, as cleaner processes are ultimately better for business and more profitable. With the major upgrades undertaken, as identified by the facility, the results of the realization of the first and the second planned stages of rehabillitation/upgrade are: - Increasing the extraction of light petroleum products; - Developing a flexible approach to the production of gasoline, kerosene and diesel cuts; - Commissioning of the local steam-and-gas turbine power station and a 40 atmosphere steam boiler which allowed the reduction of the purchase of power resources; - Providing unleaded A-92 and A1-95 gasolines output on the basis of catalytic reforming with the continuous catalyst regeneration. Also, obtaining of permission for production of the Normal-80, Regular-91, Premium-95 and Super-98 gasolines; - Increasing the production of high-octane gasoline products (output amounts up to 56% of the total motive gasolines fuels production); - Receiving ecologically safe diesel fuel with sulphur content less than 0.035%; - Commissioning of the installation for hydrogen concentration provided hydrogen for operation of hydrogenation processes; - Increasing the yield of diesel fuel and heating oil; - Preparing feedstock – hydrotreated vacuum gasoil – for catalytic cracking process; and - Constructing “acidic water” steaming off unit. Additional upgrades are planned. - The construction of the vis-breaking unit is being carried out at the third planned stage of rehabillitation/upgrade. In production the vis-breaking unit is closely connected with the hydroconversion complex and is required for processing of vacuum refining residue into standard fuel oil. - The implementation of the fourth planned stage of rehabilitation/upgrade, construction of the catalytic cracking complex, will allow the refinery to achieve an average European oil residue use of 83-84% and to allow the possibility to further develop the production scheme of the Refinery. By separate Russian and Belarussian crude oil processing and utilization of blend of hydrotreated vacuum gasoil of Russian crude oil and fuel oil of Belarussian crude oil as feedstock the yield of gasoline will rise by 3% and will amount to 28,45% for oil and the yield of fuel oil will drop up to 25,4%. A full outline of planned investments for the Refinery is identified below. Table 5.4.1. Schedule of the construction of new investment structures within the plan for expansion of Mozyrsky Petroleum Refinery by 2008 Facility 2003 2004 2005 2006 2007 2008 Total million USD Benzol generation facilities $0.5 $13.5 $6.0 $20.0 Izomerization section of the plant LK-6U #1 $0.1 $4.1 $1.8 $6.0 Facilities of hydrodesulphurization of gasoline of catalytic cracking Selective hydrogeneration $0.1 $2.0 $3.0 $1.9 $7.0 Hydrogen generation $0.1 $5.0 $10.0 $4.9 $20.0 Alkylation unit $14.6 $23.5 $12.0 $1.5 $51.6 Vacuum distillation unit $0.5 $10.5 $9.0 $20.0 Facilities of hydrodesulphurization and dearomatization of diesel oil including hydrogen generation $5.0 $40.0 $15.0 $60.0 Reconstruction of the section 300-1 LK-6U #2 for the process of vacuum gas oil hydroconversion $6.0 $2.0 $2.0 $10.0 Facilities of deep distillation of heavy residual stock Development of business plan and identification of technology in 2004 Refinery structures, including trestle of automated loading of tank cars, modernization of gasoline mixing, STB, power-generating facilities $0.5 4,0 $6.0 $2.0 $2.0 $14.5 TOTAL $15.4 $49.1 $47.3 $34.3 $44.0 $19.0 $209.1

Economics and the Environment

5.4.1. Economics and the Environment

 

Plant staff stated that high quality is a tradition of the Mozyr Refinery, from the perspective of environmental issues. As early as 1982 they discontinued production of unleaded gasoline. The new level of gasoline production was reached after the startup of the Dualforming Unit, therefore, beginning from 1997 production of gasoline with octane number more than 92 was increased.  It is claimed that the plant has reduced aromatics content (mostly benzene) in gasoline.  After the startup of the Benzene Recovery Block, plant personnel indicated that they have been able to reduce benzene content in gasoline to 1% by volume.

 

Recent developments include in the production of diesel fuel with sulphur content below 500 ppm (beginning in 1997), and production of ecologically safe diesel fuel with sulphur content below 50 ppm (beginning in December 2001).  In January 2003, production of diesel fuel according EN 590 with sulphur content below 10 ppm was commercialized.

 

The Certificate on Quality Control System ISO 9901, was received in December 2000.  Through discussions with plant staff, every modification of the refinery process units is aimed to make products meet the world standards requirements including those related to environmental matters.

 

While the Belarussian Economic Expert identified $5.6 million allocated under “Changes in Water Protection Expenditures Due to Planned Upgrades” in the Phase 1 analysis.

 

The Refinery’s supply chain has extensive insurance to cover every element of inputs, to processing, production and export including risks associated with environmental damages.

Widening Horizons. Increasing Sales

5.4.2. Widening Horizons. Increasing Sales

 

The production of the refinery has increasingly been directed toward export. As noted above, this is promoted by the production quality and the geographical situation of the refinery on the European “crossroads”, availability of the developed rail and motorway networks, as well as the product pipeline to the Danube River.

 

Export of products is planned to expand geographically.  By way of the ports of the Baltic countries delivery of fuel product to customers in Northern and Western Europe is undertaken.  Currently, more than 80% of the refinery’s output is exported.  The ultra low sulphuric compound content of the products and the good performance specifications make the refinery’s products attractive to densely populated European countries.

 

This has lead to the Refinery’s annual sales, in nominal terms before taxes, to exceed $500 million USD. Over the period 2000 to 2003, this represents an average annual growth of 22.9% in sales (before taxes). Over the same timeframe, based on cost data provided by the Refinery1), the following were observed (nominal dollars, % is average annual change over 2000 to 2003, inclusive).

 

- Raw Materials and Other Materials increased by 37% and now cost over $200 million US.

- Fuel costs have increased by 10% (but declined in over 2003 relative to 2002).

- Energy costs declined.

- Depreciation of capital assets was 45%.

- Capital Costs increased by 90% (but declined in over 2003 relative to 2002).

- While return on products sold was negative between 2000 and 2001, growth has been positive over the last two years (24.6% in 2002 over 2001, and 29.6% in 2003 over 2001).

 

It is also noted that employment at the Plant has been growing steadily – averaging 4.2% per annum over the four-year timeframe.  Although the average wage in nominal terms grew on average by 35.4%, in real terms they appear to be declining.  This is a consequence on staggering inflation in Belarus’ economy.

 

Of note, with regards to wastewater treatment, the plant charges more than it receives for these services (over the last three years).  With electricity rates having increased dramatically, there is a reluctance of reidents and businesses to pay higher rates for water as well.  As a preliminary review indicates, this is a subsidized service to local residents and industries.

 

 

_________________________

1) – Please note, based on consultant verification, that the Total Material Expenditures for 2003 were approximately $9.9 million more than identified.

The State of the Economy

5.4.3. The State of the Economy

 

While Plant staff indicate that they make a healthy contribution back to State – the plant is the largest taxpayer in the country, with its taxes equivalent to 5% of the annual State Budget – the country’s economic situation is not as positive. As noted by the Energy Information Administration1):

 

Belarus has refused to implement political and economic reforms since the collapse of the Soviet Union... [Belarus suffers from high inflation,] and although the official unemployment rate is approximately 2.3%, the actual figure is believed to be much higher. Nevertheless, the country's real GDP grew by 4.1% in 2001, with a projected 4.6% increase in 2002.

 

Thus, amidst high inflation and trying economic conditions, there has been some expansion in the economy – largely fuelled by export growth.  It is further noted that with respect to the petroleum sector:

 

Belarus has a small oil industry, and the country produced 37,000 bbl/d of oil in 2001.  The country has 198 million barrels of oil in proven reserves, but the lack of political and economic reform in the past decade has hindered the entrance of any foreign investment to the sector in order to help boost production.

 

Belarusnafta, the state-owned oil production monopoly, estimates that active oil deposits may last for another 17 years, with more difficult deposits (e.g. those with a water content of over 80% or with high viscosity) lasting for 34 years, taking into account the company's plan for oil extraction will remain around 40,000 bbl/d.  On December 6, 2002, the Belarussian government sold its 10.83% stake in Slavneft, the Belarussian-Russian state-owned oil company operating in Russia, to Sibneft (Russia) for $207 million.  Slavneft produced an average of 300,000 bbl/d of crude oil in 2001, a 22% increase over 2000.

 

Though relatively small, it is increasingly an important sector.  While considered valuable, the Government’s move out of the business is s two-fold signal – while there is a willingness to privatize, there is also the need for much needed foreign currency.

 

To fuel the growth of the oil industry, it is acknowledged that foreign investment is needed.  However, due to the state of the economy, the Belarusian rouble has plummeted in value on the international currency markets.  Relative to the US dollar at the end of 2003, the rouble is worth 41 times less than in 1998 (see chart below).

 

 

Figure 1: US/Belarus Rouble Exchange Rate (Roubles for $1 USD)

 

While the overall economic situation for the Mozyr Petoleum Refinery has been improving as a result of it transition to a Joint Stock Company, the status of its wastewater discharges could be considered “a work in progress.”  With upgrades and reinvestment, the plant has deployed increasingly environmentally sound technologies in an attempt to bring its production processes in line with competing petroleum producers.  The plant at present operates at a profit.  With staff shareholders, there is a vested interest to ensure that the operation remains profitable. 

 

With the focus of reducing pollution into the Dnieper River, the primary objective for the MPR is to continue to invest in environmentally sustainable production processes that supports continued profit and production growth. Such processes would likely continue to focus on reducing operating costs, and whose savings could be redirected to improved maintenance and cover the cost of investment.  Given the Plant’s history and investment plan, the commitment to environmentally sound production, its objectives are aligned with those of the Dnieper River SAP.

_________________________

1) – Source: Energy Information Administration, Official Energy Statistics from the U.S. Government, Site: www.eia.doe.gov/cabs/belarus.html

Economic Assessment

In this section, proposed mitigation measures will be evaluated from an economic perspective. Measures will be assessed based on their ability to deliver a net economic improvement to the health of the Dnieper River, as well as associated measures of energy efficiency and improved financial performance. As noted in previous sections, there is a range of projects for the refinery that have potential benefits. Project Technical Assessment 1. Sludge Dewatering Reduction in the rates of sludge generation could increase the productive life of the sludge ponds. 2. Rehabilitation of Oil Recovery System Concern regarding the condition of system and potential for a significant release to the environment. 3. Reconstruction of Aeration System for Denitrification Given the loadings of nitrogen compounds on the receiving wasters, any treatment for nitrogen compound removal is considered positive. Adjusting existing systems to create conditions for nitrification/denitrification processes is the most cost effective measure, however, may not be optimal (low efficiencies). Modification of existing facilities is worth examining. 4. Rehabilitation of Flotation Systems for 2nd Line Peaks of concentrations of petroleum products in the effluents and loadings in the waste streams are a concern. The final polishing of the wastewater before discharge in flotation units is an important system. High operational efficiency of the units would improve the effluent situation significant. 5* (old) Replacement of grit chamber and oil/water separator for Line 1 (same as Line 2) Improve the efficiency of removal of oil products as well as reduce the emissions of hydrocarbon in the atmosphere 5 (new) Conduct a study for the reduction in oil products from process waste streams at the refinery. Reduce the concentrations and loadings of oil products in the facility’s effluent. In Section 9, all projects were identified to have a “benefit to the general environment.” Projects 1, 3 and 4 were assessed to have an “direct benefit to the Dnieper Basin,” while the remainder would have a “indirect benefit.” It is evident that the goals of the Refinery are not always in alignment with the objectives of the Dnieper River SAP. Driven by product quality, increased sales and making a profit, Plant Management are focused primarily on the oil business. As noted in Section 4, the major investments are planned for the refinery. Plant Staff have adopted the principles of environmentally sound and sustainable processes as they indicated, “cleaner products and processes are good for business.” The municipal water treatment continues to be a conundrum – for a profit-driven facility, it would seem that they are responsible for a line of business destined to always make a loss. Personnel have acknowledged this through their desire to improve and automate processes as much as possible to reduce this cost burden. As noted in Section 9. “The sustainable element to this goal has many dimensions including a financially viable system that is affordable to the service population, a self-maintaining system that can rehabilitate or replace aging infrastructure and effective management that is efficient and can respond to changes demanded by the service population and industries.” Based on the preliminary investment program, the identified projects will almost $2 million USD1). At present, the treatment plant has the capacity to meet the needs of users. However, at peak usage, the facility is sometimes overloaded. Plant Staff have also indicated a buffer pond will be a valuable investment to regulate the intake of wastewater, and thus treat 100% of incoming water. Overall, not much assessment of the benefits of proposed investment has been undertaken at the plant level. The goal of the Dnieper River Basin SAP is to improve the water quality in the basin, encourage biodiversity and mitigate adverse impacts on trans-boundary systems. The following analysis has been undertaken with this in mind, and focuses exclusively on wastewater treatment. _________________________ 1) – In subsequent discussions with plant staff, it was suggested that the level of investment for these projects would likely be higher. It was noted that the completion of the Ultraviolet Disinfection Unit was a priority, however Unit was operational and the remaining investment was focused on refurbishing the building.

Assumptions for Economic Assessment

10.2. Assumptions for Economic Assessment

 

While quality cost data was available for the Refinery, little data was available for the wastewater treatment facilities. Thus, a number of estimates were prepared based on data from the Refinery, the Belarussian National Economics Expert and consultant judgment.

 

The focus of the analysis is on wastewater treatment only. No treatment or re-use technologies being implemented at the Refinery were evaluated. In developing the base case for the refinery, planned investments identified in Section 4 were included in assessing the financial position of the MRP. For analytical purposes, changes resulting from the implementation of mitigation measures are evaluated against the Refinery’s estimated net revenue over the designated timeframe (2005 to 2014). No treatment efficiencies or potential load reductions were identified, and thus, had to be imputed.

The following assumptions have been made to establish the boundaries for the analysis.

 

- Analysis of contaminant reductions will focus on the two outfalls: Outfall #1 - Manifold for the Refinery, 26,000 m3/day; Outfall #2 – Discharges of the towns of Mozyr and Kalinkovichy, 32,000 m3/day.

- Water intake is equal to water discharges, except where noted.

- There would be no population growth or increased industrial usage of the identified timeframe.

Refinery Operating Costs and Revenues – as identified by Refinery staff for 2000 to Aug 2003. 2002 data was used as the benchmark for projections.

80% of revenues from export markets

Growth in export revenues will be four times the rate for local markets (1.32% per annum versus 0.33%)

Tax rate is 20%.

Production Costs – Labour/Materials – assumed to grow by 1.5% per annum.

Discharge fees assumed to be 2.0% of “Other Material Expenditures.”

“Full Cost of Product” assumed to be 95% of Production Cost.

Cost of Sales, assumed to include marketing associated administration, legal and risk protection costs, assigned at 110% of production cost.

Equipment depreciation is 18% of a three-year average of capital investment.

Employment growth is 1% per annum.

- All costs identified are assumed to be 2001 constant dollars (including 2002 revenue and cost data identified above).

- All costs are presented in US dollars.

- Water usage is independent of Plant revenues. Only discharge fees are linked to water usage.

- Any new process that reduces effluent will result in a proportional decline in contamination (in absolute quantity of contamination – and assumed concentrations will remain the same). It is anticipated that the MRP will have a ready secondary market for removed contaminants and sludge, and revenues received will cover any incremental disposal costs. Else, this will be covered under operating expenses of the Refinery as a whole.

- Depreciation of wastewater treatment assets are included in depreciation expenses for the refinery as a whole.

- Residential water is 72% of the intake for treatment. Thus, industrial water constitutes 28% of the total volume of water requiring treatment.

- Payments charged for water treatment services $0.048 per m3.

- Payments received for water treatment services $0.033 per m3.

- Average treatment cost for industrial water – $0.36 per m3.

- Average treatment cost for industrial water – $0.09 per m3.

- FOR ASSESSMENT PURPOSES ONLY – The following were assumed as treatment costs:

Materials used in wastewater treatment – $0.003 per m3.

Energy used in wastewater treatment – $0.059 per m3.

Labour costs for wastewater treatment – $0.009 per m3.

Maintenance costs for wastewater treatment – $0.024 per m3.

- No wastewater treatment related programs/initiatives would be implemented under Status Quo.

- The timeframe for the analysis of investments is 2005 to 2014. It is assumed that any new investments can be made starting in 2004.

- The discount rate used for Net Present Value (to assess values over ten year timeframe into a single 2005 value) is 10%.

- The refinery will continue to absorb the net cost of running the wastewater treatment plant. Any subsidies received to compensate any operating losses have not been considered.

- Effluent loadings were developed from actual monitoring data, with residual parameters obtained from Phase 1 estimates presented in Chapter 10. Only parameters where “Coefficient of Conversion in Monopollutant” were available were analyzed.

- No consideration for ambient parameter levels has been considered. Thus, the value of the damages of the total amount of the contaminant has been considered.

- Adjusted value per tonne of monopollutant (i.e. economic measure of damages resulting from wastewater discharges) is $481. The benchmark value for monopollutant in Belarus is $275, which is adjusted by a factor of 1.75 for the Dnieper River.

- The opportunity cost associated with environmental damages is assumed, based on professional judgment by country Economic Experts, to be 10% of the total value of environmental damages.

- No cost contingencies or incremental insurance has been considered.

- No reductions in CO2 considered from any reductions in energy use.

- No water conservation programs have been considered in this analysis.

- Projects are considered independent and the net impact is not necessarily cumulative (and thus net impact needs to be evaluated with potential benefits identified on the combined initiative).

Assessment of Status Quo Scenario

10.3. Assessment of Status Quo Scenario

Based on assumptions identified above, a status quo scenario was prepared to benchmark how the Mozyr Oil Refinery will perform if nothing were changed and planned investments (as identified in Section 4) were undertaken over the ten-year timeframe 2005 to 2004.  Detailed analysis can be found in attached Spreadsheets 1 & 2. The results are presented in Table 10.3.1.

On average, under this scenario the Refinery will remain profitable, with an average annual profit of 20%. This is a conservative estimate as it accounts for $324.6 million in capital investments over the timeframe, and it is less than profits of recent years. At this rate of profit, reinvestment in capital and other initiatives remain feasible.  Over this ten-year timeframe, the MRP will earn net revenues of $751.8 million.  Water charges, discharges and net losses (primarily due to shortfalls in customer payments), will amount to $29.9 million, which translates into 4.0% of net profit.

In terms of environmental damages, the plant is assessed to inflict approximately $0.9 million a year. Over the identified timeframe, the plant is estimated to cause about 1% of the value of net profit in environmental damages.

From an operation perspective, though primarily based on rough estimates, materials, energy, labour and maintenance would cost about $2.15 million per year.

 

Table 10.3.1. Mozyr Oil Refinery – Status Quo Scenario 2005-2014 Dollars in 2001 constant USD

 

Economic Indicator

Estimated Value

Financial Position of Refinery

- Net Revenue (Loss)

- Net Present Value (in 2005)

- Average Annual Profit

 

$751.8 million

$683.4 million

20.0%

Water Charges

- Total Value (Loss)

- Net Present Value (in 2005)

- NPV as % of NPV Annual Profit

 

($29.9 million)

($27.2 million)

4.0%

Economic Damages to the Environment (Both Outlets)

- Tonnage of Monopollutant

- Total Value

- Net Present Value (in 2005)

- Damages/Net Profit

 

 

16,699 tonnes

$8.84 million

$8.04 million

1.2%

For Assessment Purposes Only

Operating Costs

- Materials

- Energy

- Labour

- Maintenance

 

 

$0.64 million

$13.34 million

$2.13 mil